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Insulated Rolling Shutter Slats

 

Insulated Rolling
Shutter Slats
for Security, Privacy,
and Energy Efficiency

Foam-filled aluminum slats help reduce heat transfer, block outside noise, increase privacy, and provide an added layer of security for windows, doors, patios, and storefronts.

Enhanced
Security
Noise
Reduction
Thermal
Insulation
Increased
Privacy

Insulated Slat Construction

What Are Insulated Rolling Shutter Slats?

Insulated rolling shutter slats are aluminum slats built with a high-density foam insulation core. The foam core helps reduce heat transfer, block outside noise, increase privacy, and add strength for an extra layer of security.

Diagram of a Roll-A-Shield insulated rolling shutter slat labeling the aluminum exterior, foam insulation core, and roll-formed design

What "Insulated" Means

The interior of each slat contains a layer of polyurethane foam, creating an insulating barrier between the interior and the outdoors.

How Insulated Slats Are Constructed

Aluminum is roll-formed into a slat shape and then injected with foam insulation for superior thermal and acoustic performance.

Insulated vs. Extruded Slats

Insulated slats are lighter and offer excellent comfort benefits, while extruded slats are heavier and built for maximum security and hurricane resistance.

Why Property Owners Choose Insulated Slats

They provide a balance of energy efficiency, noise reduction, privacy, and everyday security for residential and commercial properties.

Reduce solar heat gain Help lower cooling costs Reduce outside noise Improve privacy Create a physical security barrier
Both 38 mm and 55 mm insulated slats are manufactured from rolled aluminum with an insulating foam core.

Compare Profiles

Which Insulated Slat Is Right for You?

Two insulated slat profiles, built for different openings. Both deliver reliable comfort, privacy, and security performance.

38 mm Insulated
Cutaway view of a Roll-A-Shield 38mm insulated aluminum rolling shutter slat showing the foam insulation core

The 38 mm insulated slat is a compact profile built for smaller windows and openings where a smaller housing box is important.

Small WindowsIdeal for smaller window openings.
Smaller BoxesDesigned to fit in compact housing boxes.
Compact DesignSpace-saving profile with reliable performance.
55 mm Insulated
Cutaway view of a Roll-A-Shield 55mm insulated aluminum rolling shutter slat showing the foam insulation core

The 55 mm insulated slat is a larger profile built for wider openings that still need consistent comfort and security performance.

Large WindowsPerfect for larger window openings.
Larger SpansHandles wider openings with ease.
Maximum CoverageBuilt for performance on large openings.
Feature 38 mm Insulated 55 mm Insulated
Slat Height 38 mm 55 mm
Max Width 12.5 ft 18 ft
Max Area 86.1 sq ft 129.2 sq ft
Slats Per Meter 27 18
Best For Smaller windows Large openings
Bedroom window with a Roll-A-Shield 38mm insulated rolling shutter partially closed at dusk

38 mm Profile

38 mm Insulated Slat

Compact Insulated Protection for Smaller Openings

The 38 mm insulated slat is a solution for windows and openings where a smaller housing box and compact profile matter, without compromising on comfort, privacy, or security.

Smaller Housing BoxesFits openings where a compact head box is important.
Excellent Thermal PerformanceInsulated construction helps reduce heat transfer.
Noise ReductionCreates an additional sound barrier.
Available in Multiple ColorsAvailable in seven finish options.
Technical Specifications
38 mm profile
12.5 ft max width
86.1 sq ft max area
27 slats per meter
Vented and non-vented options
Patio sliding door opening with a Roll-A-Shield 55mm insulated rolling shutter partially closed

55 mm Profile

55 mm Insulated Slat

Our Most Popular Insulated Slat for Large Openings

The 55 mm insulated slat is designed for openings up to 18 ft wide and provides thermal and acoustic benefits.

Larger CoverageSuitable for openings up to 18 ft wide.
Better for Patio DoorsHandles wider spans than the 38 mm slat.
Thermal InsulationReduces heat transfer by up to 70%.
Noise ReductionCan reduce noise levels by up to 50%.
Technical Specifications
55 mm profile
18 ft max width
129.2 sq ft max area
Wind Resistance Class 5
Hail Resistance Class 5
Built to Perform. Engineered to Protect.
The 55 mm insulated slat delivers a balance of strength, efficiency, and peace of mind.
Reduce solar heat gain Help lower cooling costs Reduce outside noise Improve privacy Create a physical security barrier

Performance Benefits

Built for Comfort. Designed for Protection.

Engineered to improve energy efficiency, reduce outside noise, enhance privacy, and add an extra layer of security.

Up to 70%

Heat Reduction

heat reduction

Up to 50%

Noise Reduction

noise reduction

Privacy

Blackout capability

Security

Added security barrier

Available Colors

Available in Multiple Finishes

Both insulated slat options are available in seven color finishes.

Roll-A-Shield insulated rolling shutter slat color swatch chart showing white, sand, beige, grey, metallic, bronze, and black finishes

Multiple Finishes

Choose the finish that best matches your property's exterior.

Fade Resistant

High-quality finishes designed to withstand the elements.

Built to Last

Durable, long-lasting finishes that maintain their appearance.

Seamless Integration

Finishes available for a wide range of exterior colors and materials.

Common Applications

Versatile Protection for Every Space

Roll-A-Shield insulated rolling shutters are suited for a wide range of residential and commercial applications.

Bedroom window with an insulated rolling shutter partially closed for privacy and light control

Bedroom Windows

Patio sliding doors with an insulated rolling shutter installed above a large glass opening

Patio Doors

Commercial storefront with insulated rolling shutters installed over glass display windows

Storefronts

Coastal vacation property with insulated rolling shutters installed on windows facing the beach

Vacation Properties

Insulated vs Extruded Slats

Built for Performance. Designed for Results.

Compare insulated slats to extruded slats and see the difference in comfort, efficiency, and protection.

Feature Insulated Slat Extruded Slat
Insulation Excellent Moderate
Noise Reduction Excellent Moderate
Weight Lighter Heavier
Security High Maximum
Hurricane Rated No Yes
Best For Comfort + Security Maximum Security

Insulated slats deliver a balance of comfort and protection. Choose the slat that fits your needs and get consistent, long-term performance.

Frequently Asked Questions

Frequently Asked Questions.

Get answers to the most common questions about insulated rolling shutters.

01What is an insulated rolling shutter slat?

An insulated rolling shutter slat is an aluminum slat with a high-density polyurethane foam core. The foam layer sits between two aluminum walls, creating an insulating barrier that helps reduce heat transfer, block outside noise, and add rigidity to the slat.

02What is the difference between 38 mm and 55 mm insulated slats?

The 38 mm insulated slat is a compact profile built for smaller windows and openings up to 12.5 ft wide, with a maximum area of 86.1 sq ft. The 55 mm insulated slat is a larger profile built for openings up to 18 ft wide, with a maximum area of 129.2 sq ft. Both use the same insulated aluminum construction; the difference is size and coverage.

03Which slat is better for patio doors?

The 55 mm insulated slat is generally the better choice for patio doors and other large openings. Its larger profile is engineered to span wider widths while maintaining structural performance, while the 38 mm slat is intended for smaller windows.

04Do insulated slats reduce heat?

Yes. The foam core in an insulated slat creates a thermal barrier that can reduce heat transfer by up to 70 percent compared to an unprotected window or door, helping lower cooling costs during hot months.

05Do insulated slats reduce noise?

Yes. The foam insulation layer also acts as a sound barrier, and insulated slats can reduce outside noise levels by up to 50 percent when fully closed.

06Are insulated slats hurricane rated?

No. Insulated slats are built for comfort, privacy, and everyday security, not for hurricane-rated wind and impact resistance. For hurricane-rated protection, Roll-A-Shield also manufactures extruded aluminum slats, which are heavier and built for maximum security.

07Are insulated slats available in vented versions?

The 38 mm insulated slat is available in both vented and non-vented options, so airflow can be maintained even when the shutter is closed. The 55 mm insulated slat is available in a non-vented profile built for maximum coverage.

08How wide can insulated rolling shutters be?

The 38 mm insulated slat supports openings up to 12.5 ft wide, and the 55 mm insulated slat supports openings up to 18 ft wide. Openings wider than a single shutter can typically be divided into multiple shutter sections.

09What colors are available?

Insulated slats are available in seven finishes: white, sand, beige, grey, metallic, bronze, and black, so the shutter can be matched to a property's existing exterior colors.

10How long do insulated rolling shutters last?

Roll-A-Shield insulated rolling shutters are built for long-term durability, and every shutter we manufacture is backed by our standard warranty, covering shutter parts and motors for 5 years and electronic components for 2 years. Most systems remain in daily use for many years with only routine maintenance.

Still have questions? Call us at (480) 921-0200

Final Step

Need Help Choosing the Right Slat?

Our team can recommend the right slat profile based on window size, security goals, and operating preferences.

Every shutter order is manufactured at our Tempe, Arizona facility and installed through our nationwide dealer network, making it easy to get a free, no-obligation quote, find a qualified dealer near you, or call us directly.

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